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Saturday, December 27, 2014

Alkaline battery new charging circuit >>

Here is a low current charger I designed in an attempt to extend the life / recharge regular non rechargeable alkaline batteries. The trick to doing this is three things.
  • Use a low current over a longer period
  • Charge before they become too drained
  • Charge to no more than 110% of the cells capacity (eg 1.5v charge to 1.65v and stop)
The nice thing about using alkaline batteries is that they have no internal discharge unlike Ni-Cd and Ni-Mh rechargeable’s, and are therefore suited to low current drain applications such as remote controls, clocks or things you don’t use often such as torches.In my tests I have found the lower charge rate, the better the charge and the less chance of a cell leaking electrolyte. Also, if a cell becomes too flat or completely flat, it will not take a good charge and will also probably leak electrolyte and possibly even pop open. The idea here is to keep them topped up. Lets say you have fresh batteries in a torch and you used it for a while. The cells have drained to around 1.3v for example. Put them on gentle charge with this circuit, monitor the voltage and stop when it reaches 110%. That would be 1.65v for one cell or 3.3v for two cells in series. Do not charge beyond 110% or there is a risk of cell leaking or even popping open / exploding. Its also advisable not to try to charge an alkaline battery that is completely flat. They don’t absorb a charge and just leak in my experience. Some of my tests I done outside in the winter (around 2°c) and I found the cells hit 1.65v quite fast but didn’t absorb much of it due to high internal resistance at cold temperatures. Charging should be carried out at room temperature, around 20°c.
Alkaline battery new charging circuit
Here is a constant current supply circuit schematic diagram using the LM317 variable voltage regulator. It is a very simple circuit for charging alkaline batteries. It will provide a stable constant current which is adjustable by switching different values of resistors. The input voltage must be at least 6v higher than the battery(s) you wish to charge. The LED, BC548 and 470Ω resistor provide an indication of current flow to show that your battery connections are good. They can be omitted if you wish to make the circuit simpler. I used a 12 way rotary switch set to 5 way to select different resistors to give output currents of around 5, 10, 20, 30 and 40mA. The idea being for 9v PP3 types I would use 5mA. For AAA’s 10mA. AA’s 20mA, C’s 30mA and D’s 40mA. This is just my guideline, you can try what you like! Just remember more current is not good for charging alkaline non-rechargeable batteries.
Electronics Circuit Application

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